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Showing posts with label Carbonicboats. Show all posts
Showing posts with label Carbonicboats. Show all posts

Wednesday, December 31, 2014

Farewell 2014

Some images looking back on a year of regrouping, transition and growth:

Production L rudders, proven at the A Class Catamaran Worlds 
Mould for experimental T rudder elevator with junction bulb. Part of extensive R&D work on appendages
Rudder gudgeon assembly with 'between races' rake adjustment
Experimental gudgeons with 'on the fly' rake adjustment
via tiller extension twist-grip
Billet rudder cassette. Our concept of 'dagger' rudders with offset axis has been widely adopted
First A Class 'V' foil concept. 'Inspiration' for current Z foils
Retrofit foil case kit with rotating bearings



Moth bow swivel fitting developed with Scott Babbage. Production version available here: http://www.sailingbits.com/class-specific/moth-bow-mechanism/
Moth bellcrank developed with Scott Babbage. 
Production version available here: http://www.sailingbits.com/class-specific/moth/moth-adjustable-bellcrank/
Bolts with streamlined heads. Used on UAVs and various sailboat classes
Experimental Finn mast chocks for NB Sailsports
18' Skiff rig spanners for Allmarine. Available here:
http://www.allmarine.com.au/shop/boat-specific-products/18-foot-skiffs/all-marine-rig-spanner/
Tasar fittings for NB Sailsports.
Available here: http://www.nbsailsports.com.au/store/product-info.php?pid1365.html
Fairleads
Trophies for A Class Catamaran Nationals

Saturday, November 22, 2014

Glimpse

The nature of our UAV work is such that we don’t regularly get to share it with the public.
Confidentiality is often an important consideration in the aerospace game so it is exciting that on this occasion we can reveal images of a recent project.

These are the first airframes of the Cometa UAV, designed by d3 Applied Technologies for surveillance and 3D mapping missions.
We worked closely with Gonzalo Redondo and the d3 team to develop tooling, details and fittings best suited for their design.

The beautifully integrated and streamlined airframe is demountable in the field so it can be transported in a compact package.
It can operate with landing gear or from a catapult with parachute landing.
The aerodynamic treatment, informed by in-house d3 CFD capabilities, is exquisite.













Wednesday, November 12, 2014

Checking In

Click here to read a Q&A Session with Martin Vanzulli who is doing a great job of keeping the A Class website up to date as well as running the Catsailingnews blog.

The interview covers our V3 Paradox A Class design (nearing production) as well as our ongoing foil R&D work.


The final questions are about how some of our recent experiments with control system foils fit with the A Class rule. We reiterate that our design decisions for production are informed by proactive consultation with the Technical Committee to make sure we are always within current rule interpretations when introducing innovations to the market.
Experimental work goes on in parallel. It is aimed at demonstrating what is possible and, increasingly, at satisfying market demand for 'pure' full foiling solutions.
Personally my hope is that fair, objective, literal and consistent rule interpretations will allow further development within a knowable and predictable design space.  

http://www.catsailingnews.com/2014/11/a-class-development-dario-valenza-will.html
http://www.a-cat.org/?q=node/474


Tuesday, October 14, 2014

Cranking

Here is the first production item emerging from our development work in collaboration with Moth guru Scott Babbage.
Billet machined bellcrank now available from http://www.sailingbits.com/
The brief was to develop control system components that minimised play (manifested as slop/bumps in the foiling ride) while maintaining full adjustability.
More bits are under development and will be available soon.


Saturday, October 4, 2014

Inevitable

Here is an extended mix showing some early runs with experimental control system foil configurations.
Though there is still vast untapped potential, these sequences give a flavour of what is surely to come.
Everyone who tried it commented, through a persistent grin, that it is easy and feels secure.

As often repeated on this site, the goal is performance, not foiling at all costs.
Passive systems such as L/V foils give some measure of heave stability at the cost of some additional lift-induced drag. If properly designed they are competitive and manageable. The key is to design the system to work with the hull so that the highly foil assisted mode remains fast. In the right conditions and with the right technique the skipper can then push beyond a 99% lift share and transition to full foiling.
So far this has only been proven to pay downwind in flat water when fully powered up. But undoubtedly the profitable flight envelope will steadily grow, expanding to lighter winds and upwind.
By all accounts engaging this mode is hard work and requires judgement to give net gains in VMG. But since gains are definitely available, it is a challenge to be relished.
V, comma, and now Z foils have improved performance, added a challenge and made the A Class safer to push hard, without taking away from the delicious responsiveness of this lightweight boat.

The difference between a passive system and a control system is that the latter is simply relentless. The boat will remain foilborne essentially until it stops, allowing for the skipper to look around, sit in, change gears and ride out lulls... All while the ride height is directly reacting to changing inputs.
So enjoy this first glimpse into just what is possible under this great class rule!

Make no mistake: there is a concrete measurable difference between current passive systems and truly stable foiling. As long as speed gains are out there, people will experiment and discover ways of realising them. Whether this is made easy and safe or expensive and dangerous is determined by how the rule is administered.


Wednesday, September 10, 2014

Bel Paese

Some great images of Andrea Ferrari racing his Paradox V2 in Italy





Saturday, August 2, 2014

Back to the Future

I have hinted in previous posts that the new home of Carbonicboats is in a rather special place.
Now the bulk of the preparation work is behind us, the Sydney International Boatshow is as good an occasion as any to reveal a bit more about our choice of this little known but fascinating location.

Image source
Cockatoo Island is a UNESCO World Heritage Site in the heart of Sydney. It is steeped in shipbuilding history. It was a place of great industrial production and innovation where many a destroyer with the proud 'HMAS' prefix was constructed and commissioned.
It was a key piece of infrastructure in supporting the Pacific Fleet during WW2.
Great technological innovation also took place there with notable presences such as de Havilland aircraft in the 1930s and naval submarines in more recent times.

Image source
After a period in limbo following the relocation of heavy industry, the island is being revitalised under the auspices of the Sydney Harbour Federation Trust. The many unique spaces it offers now play host to art exhibitions, concerts and film crews. A Marine Centre is also being readied with dry stack boat storage, food and entertainment.

Angelina Jolie directing Unbroken on Cockatoo Island. Image source
Such a place was a natural fit for our company.
Direct access to the water for testing, the convenience of being right next to Sydney city, security and relative privacy, are all great practical benefits.
But the significance of continuing an awesome tradition is deeply inspiring.
My greatest wish as a director of Carbonicboats is to foster a corporate culture where innovation and quality are valued highly. Being surrounded by the legacy of past creativity and being in the presence of similarly innovative companies will certainly help.


Tuesday, April 30, 2013

Setup

As already mentioned, we have spent lots of time on the water recently, with different foil concepts, testing, evaluating and tuning. Some tests with Paradox sailing alone and some in the company of other known fast A Cats. It is safe to say that we are getting a handle on key issues and how they will be addressed on the production boat.

Two boat testing session
As a general observation, we are in unexplored territory for this class and arguably for this type of boat at this scale simply because the relative effect of foil setup on overall performance is much greater when the foils are working hard enough to support most of the mass of boat and skipper most of the time (and all of it some of the time).
Put simply, when the foils are doing most of the work, getting the settings right is much more influential than if they were only helping out a little.
In hindsight this should be no surprise. Ask any 'Mothista' about the effect of a small fraction of a degree of foil angle and they will say it is like night and day. When the foils are the only part of the boat actively interacting with the water (in the case of Paradox the hull may still be 'skimming' but our measurements tell us it is supported by the foils, not by the water) their effect is dominant.

The saving grace is that the correct setup is mostly related to crew weight and remains constant for different conditions. Once the correlation is understood, it should be easily duplicated.
Now that we understand the (far reaching) effects of main foil shape, toe-in and rake, the key is getting the right amount of 'lift share' so that the sterns are supported by the rudder winglets, but a step back can still raise the bows up sufficiently to 'pop' the boat up onto the foils.
This is a function of some combination of winglet Angle of Attack (AoA) and winglet area.

Lets say we want X amount of lift from the rudders such that they will support enough weight to keep the sterns 'flying' but not so much that the stern cannot be made to sink somewhat when the skipper takes a step aft.
We could obtain the desired lift with small winglets at a big AoA or with big winglets at a smaller AoA.
Assuming aspect ratio can be optimised in both cases, the lowest drag solution will come down to the chosen foil section - and the lift coefficient (Cl) it is happiest at.
However the choice will also have an effect on stability: If the AoA is larger, then the boat will trim down further before the winglet goes through a neutral AoA and begins pulling down to restore the desired pitch attitude.
In reality having the winglets actually pull down will only happen in rare 'extreme' situations. However it is a helpful way to visualise the dynamics at play.
Simply reducing the AoA with bow-down trim is enough to introduce a stern-down restoring moment.
The vital part is the rate at which this moment increases since its rate of change is key to stability in pitch.

Optimum ride height with skipper not all the way aft and correct lift sharing by the rudder winglets.
As the bow pitches down, rudder winglet AoA decreases.
In fact we found that the most stable setups tend to takeoff 'stern first' and stay level or slightly bow-down in flight.
The boat happily sits in this attitude when set up correctly. Notice the absence of wake other than spray.
We are cristallising a useful map of how this foil system works and how it can be exploited.
It appears that performance is good when it is set up correctly.
The most impressive aspect has been the utter predictability and controllability of some foils (more than others) when pushing hard downwind. That is definitely an aspect of the brief that was met successfully.

What remains to be proven is whether the gains are exploitable around the course.
One finding for example has been that with some foil types there is quite a significant benefit in raising the windward foil when sailing upwind.
In a close racing situation this can only be exploited if the system to raise and lower the foils is extremely easy and fast to use with minimal distraction.
We have therefore experimented with a series of mechanical solutions and it seems the last iteration meets the criteria.
In short it uses elastics to raise the boards automatically and a single line with significant mechanical advantage to lower them. More detail on the evolution of these mechanical systems will be released later.
As already mentioned, this is a problem that some of our competitors will also have to solve as they adopt 'S' foils with outward inflection at the top that alters dihedral angle as a function of foil vertical position.

Having explored this development path we will only adopt in production a system that is reliable and easy to use without distracting from 'keeping eyes out of the boat'.
If we are not satisfied that such a system can be engineered (meaning that, after friction is overcome and single line operation achieved, the burden on the skipper is still judged to be excessive) then we will change the foil system so that it does not need to be touched during racing.
This may involve changing foil shape and/or finding a compromise toe-in setting that is optimised for always having both foils down.

Referring to the design brief for Paradox, the final balance to be struck must be in favour of best achievable speed around the course.
If a certain setup cannot be sailed at a high percentage of its potential for a large percentage of the time around a course (by a 'mere mortal'), then a slightly compromised variation that is more exploitable will be more competitive.

With this in mind, simplifying the boat is vitally important and what we are learning now will inform the choices for the next prototypes and the production setup.