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Showing posts with label Accessories. Show all posts
Showing posts with label Accessories. Show all posts

Wednesday, December 31, 2014

Farewell 2014

Some images looking back on a year of regrouping, transition and growth:

Production L rudders, proven at the A Class Catamaran Worlds 
Mould for experimental T rudder elevator with junction bulb. Part of extensive R&D work on appendages
Rudder gudgeon assembly with 'between races' rake adjustment
Experimental gudgeons with 'on the fly' rake adjustment
via tiller extension twist-grip
Billet rudder cassette. Our concept of 'dagger' rudders with offset axis has been widely adopted
First A Class 'V' foil concept. 'Inspiration' for current Z foils
Retrofit foil case kit with rotating bearings



Moth bow swivel fitting developed with Scott Babbage. Production version available here: http://www.sailingbits.com/class-specific/moth-bow-mechanism/
Moth bellcrank developed with Scott Babbage. 
Production version available here: http://www.sailingbits.com/class-specific/moth/moth-adjustable-bellcrank/
Bolts with streamlined heads. Used on UAVs and various sailboat classes
Experimental Finn mast chocks for NB Sailsports
18' Skiff rig spanners for Allmarine. Available here:
http://www.allmarine.com.au/shop/boat-specific-products/18-foot-skiffs/all-marine-rig-spanner/
Tasar fittings for NB Sailsports.
Available here: http://www.nbsailsports.com.au/store/product-info.php?pid1365.html
Fairleads
Trophies for A Class Catamaran Nationals

Friday, November 28, 2014

Bling

New Moth bow mechanism developed with Scott Babbage now available from SailingBits.
CarbonicBoats worked with Scott to develop a system with less friction, almost zero play, and built-in adjustment of gearing and wand length.


Four prototypes incorporating different shapes and bearing materials were created and tested before the production version could be signed off.
A great project for learning about the complex tradeoffs between mechanical efficiency, weight, reliability, repeatability of tolerances and cost effectiveness.


Milled from a single block of aluminium the new design takes out the wobble and play from other systems. With a larger diameter axle, and bronze bearings, the bow mech takes away the opportunity for unwanted movement that develops in other designs.


Incorporating adjustable gearing, adjustable wand and a large fast-point variation, you have a large range of adjustment to get you through the full range of conditions.

And for all those aero junkies, it incorporates and aerofoil maystick to reduce drag.

Available in Black, Silver, Red, Blue, Purple & Yellow.


Order yours now by going to: http://www.sailingbits.com/class-specific/moth-bow-mechanism/

Tuesday, October 14, 2014

Cranking

Here is the first production item emerging from our development work in collaboration with Moth guru Scott Babbage.
Billet machined bellcrank now available from http://www.sailingbits.com/
The brief was to develop control system components that minimised play (manifested as slop/bumps in the foiling ride) while maintaining full adjustability.
More bits are under development and will be available soon.


Sunday, March 16, 2014

Mythbusting

Some thoughts on our recent testing with heave-stable 'acute L' foils (L/V for short).
This experiment had one aim: To prove that a simple cheap upgrade is possible to convert existing A Class catamarans to stable foiling without major structural modifications.

The story so far

We knew from previous testing that L/V foils give stable foiling. Our conclusion was that the crossover speed was relatively high so the overall advantage of this configuration for racing would be marginal.
The complexity of 'tacking' the L/V foils tipped the scales in favour of adopting our 'comma' foils for production and racing. These proved competitive giving skimming flight with neutral stability when required and minimising drag when in foil-assisted mode.

After the Worlds we revisited the crossover numbers armed with new knowledge about kinetics and the tactical options made accessible by foiling. It is now beyond doubt that foiling will pay.
L/V foils maximise righting moment, are inherently stable and can be made to work within the rule.

While it is tempting to wonder whether there is some lateral breakthrough design somewhere within the 'four point' design space, all the evidence right now points to the fact that 'three point' foiling offers the best performance with consistent stability (and hence safety).

An objective application of existing A Class rules allows simple, cheap conversion. More tortured interpretations may require workarounds such as hinged foils or large cassettes.

Stretching Rule 8 to serve the interests of the 'no foiling' constituency adds no value but instead imposes complexity and compromises efficiency. It creates costs that bring no benefit.

A growing majority of Class members is asking whether a simple retrofit foiling solution would be feasible.
Any lingering doubts revolve around ease of handling and, especially, the difficulties of converting existing boats that may otherwise become obsolete.

Modifications

The foils in these videos are old Marstrom C boards with new horizontal legs bonded on.
The horizontal legs are a proprietary shape. Critical features such as the area, tip-up angle, twist and angle of incidence were determined in light of the work carried out over the course of our Paradox development programme. However the Marstrom verticals were not modified.

For some runs the foils were installed in the original cases of a Melvin A3.
For other tests they were mounted in the existing foil cases of a Paradox test platform. In the latter boat the rotating bearings at the hull and deck were replaced with simple plastic blocks.

In both instances the foils are held down by a rope led to a deck cleat. They are retracted using pre-tensioned bungee that pulls them up when the down-line is released.

Rudders are standard Paradox with some transom reinforcement added to the older boat.

Longitudinal placement of the foils on the Paradox is further forward than usual because that happened to be the arrangement on this particular boat.
Previous testing has already shown that, within limits, keeping the foils further aft gives a maneuverability advantage without adversely affecting foiling stability. At any rate, installing a simple foil case further forward is cheaper than putting in a cassette.

Findings

In short the transition is surprisingly gradual with drag falling away as the hulls rise.
Once 'unstuck', the boat rises more rapidly until the heave control features of the L/V foils come into play.
At this point the normal instincts of a cat sailor remain applicable. However there are a few interesting differences:

The most important lesson is to do less rather than more.

Pulling away aggressively in response to building wind strength can force a reduction in ride height, especially if it is done after the boat begins to heel in response to the gust. The foils automatically go to work to restore level flight but the momentary reduction in ride height does sap energy.

Once the coupling between steering and heel is noted (if heeled to leeward, steering into the wind will make the bow come up. Pulling away will make it go down), then one quickly learns to anticipate. The usual response of letting the windward hull rise then bearing away is somewhat modified:

As pressure increases, the best technique seems to be to ease the sheet a tiny amount, let the boat heel to windward ever so slightly, then pull away as normal. This results in addictive, exhilarating acceleration in total safety. Unlike a displacement cat where forward buoyancy gradually runs out, the foils provide more lift as pressure from the rig increases. The feeling is one of total immunity to nosediving (so far!).

It is easy enough to become accustomed to just trusting the foils and keeping steering inputs to a minimum. Obviously the boat will spin on a dime when foiling so the key is to be subtle with the tiller.

Heeling to windward a tiny bit helps to increase ride height when bearing away. This really boosts VMG downwind. Interestingly the same technique works upwind because luffing up to depower helps lower the bow and settle the ride height. But more on upwind foiling later.

For reasons I do not yet fully understand, Keeping the sail more open works better than strapping the sheet on. Letting the traveler down slightly (say to the hiking strap) and allowing a few degrees of twist causes the boat to fly higher. Closing the leech seems to lock the foils up so the boat settles closer to the water. More investigation is needed here because as speeds rise and the apparent wind goes forward, sheeting in will become necessary.

My best theory at this stage is that increasing sideforce causes the equilibrium ride height to decrease. This is based on the coupling between leeway and lift built into the L/V foil geometry.
Another factor may be that, since drag when foiling is so much smaller, it is not necessary to load up the boat with maximum sail CL. Instead the goal is to have the greatest drive force component exploiting fore-and-aft righting moment rather than resistance to heel...

Sailing downwind with both foils down could lower the crossover speed significantly.
Having both sides down effectively gives a pair of V foils. The reduction in foil area due to the inboard tips breaching the surface becomes the dominant heave-control mechanism instead of leeway-coupling. This is an advantage because stable foiling becomes possible at small sideforce values. It is important to note that this arrangement is draggy at higher speeds and definitely unstable as soon as sideforce becomes significant.

Raising the windward foil and relying on leeway-coupling effectively doubles righting moment whilst halving foil area. This is good when sail power is 'excessive' and speeds are very high.
In lighter winds the leeward foil would have to be bigger (if used alone) for the same takeoff speed. More importantly you would have to sail much higher to generate enough sideforce to fly a hull while trapezing.

In other words you would have to generate enough sideforce to lift the windward hull and enough speed to takeoff on one foil only. This is achievable at a much lower windspeed upwind than it is downwind. Having both foils down instead allows a very early takeoff while sailing deeper because righting moment is effectively halved and foil lift is doubled.

I suspect that top level sailors will gradually be able to bring down the critical windspeed for 'downwind windward foil raising'. But for now this option allows mere mortals to foil safely in as little as 6 knots TWS.

Conclusion

We have now proven objectively that it is feasible to convert an existing A Cat platform to stable foiling with minimum fuss and expense. The boat remains practical and exploitable but it offers a whole new level of performance.

On the emotional side, the feeling of foiling is just fantastic. I am sure that hundreds of Moth sailors already knew this. But it must also be said that foiling on an 18' cat while on the wire, and with no mechanical control systems is special in a wholly unique way.

It really is simple to learn and no outstanding athletic ability is required. I have no doubt that this will be the future. Many top level sailors agree. The only question for the Class is this: Will we be permitted to do it in a way that is simple and cheap or will we have to use complex and expensive workarounds?

After the thrill of the 'magic carpet ride', touching down feels like sailing through honey. It becomes frustratingly restrictive. This really must be tried to be understood. Hopefully many A Cat sailors are about to do just that.

Sunday, February 17, 2013

S Foils FAQ: Why the Top Bend?

The bottom inflection on the foils for Paradox is there to give stability in heave (controlling ride height). This solution is unique to our A Cat and other Martin Fischer designs such as the GC32 and Flying Phantom.

The upper inflection is a way to adjust overall dihedral angle. It has also been seen on the ETNZ AC72 and is being explored by at least one other A Cat builder in an upcoming model release.

Adjusting dihedral is simply a way to eliminate unwanted vertical lift when it is not required.
On Paradox we want to reduce lift when sailing at lower speeds such as in sub-foiling wind speeds and upwind in light to moderate conditions.
Other designs need to reduce lift at high speeds to avoid transitioning from foil assisted to fully foiling since stable foiling was not a design goal.

Dihedral adjustment could be achieved by moving the top foil bearing inboard/outboard.
This is a valid solution which would not require the top S bend and would give 'infinite' adjustment within the available deck width.
It was a solution we considered, however, when carefully analysed, it had several drawbacks that made the S foil solution more attractive:

1) Low speed sailing, when we want less dihedral angle, is also the condition when we want more foil span. This is because deeper foils increase heeling moment (by moving the centre of lateral resistance vertically down away from the sail centre of effort), helping to load up the leeward hull and 'unstick' the windward one sooner.
Also, increasing foil area in these conditions allows a lower loading per unit area and a higher aspect ratio, reducing induced drag.
If we used an inboard/outboard adjustment, the sailor would have to make two discreet changes each time: lower the foil, then pull the top bearing inboard to cant the bottom end outboard making the foil more upright.
With the top S bend, the foil only needs to be pushed down and the dihedral angle decreases automatically to the precise value required.

2) Mechanically adjusting the top bearing would require an arrangement strong enough to take all the sideforce (meaning maximum sideforce when sailing very fast on the foils) while maintaining manageable levels of friction when being adjusted.
This would mean making a very stiff sliding plate at the top that is supported such that it cannot skew on the two transverse 'rails' which are necessarily separated by the chord length of the foil plus the necessary fore/aft adjustment distance needed to control the angle of attack of the part of the foil that provides vertical lift...
This can be done but results in a heavy and complex piece of engineering that is not ideal for a production boat.
Having a top bearing that only moves fore-and-aft is a much lighter solution.
Pulling the foil up and down in this laterally fixed bearing requires much smaller forces on the control systems, resulting in a lighter arrangement overall.

3) A 'V' shaped foil case with a wide opening at the top would hold much more water than a fitted case just big enough to accommodate an S foil.

4) The legality of an inboard/outboard adjustable system is questionable since when the foil is partially retracted the top of the foil would breach the beam restriction if the top bearing plate were adjusted to the outboard position.

For our requirements the S foil seemed to offer more advantages than disadvantages.
Other applications may lead to different conclusions.
As always our approach is to share the process and our thinking to convey to fellow enthusiasts our reasons for doing things a certain way.
This is an expression of our philosophy that a clear brief is vital to good, elegant design and the best design response is the one which on balance satisfies the brief with the smallest possible drawbacks.

Saturday, October 13, 2012

Digital Age

The first batch of our new Swing Rig Blocks. They come in three different 'flavours' to accommodate different main boom angles for different clew heights between suits.


As our regular followers know, we are always passionate about sharing lessons learned in development and explaining evolving methodologies.

For Katana we engineered and prototyped moulds for making integrated main and jib booms over a short length of 14mm ID carbon tube. The booms were then cut out of foam sandwich such that the core was in the vertical plane. The skins captured the piece of tube which effectively replaced, and created a bulge in, the core around the intersection with the mast. The 14mm ID tube that formed part of the boom/yard moulding would then be bonded to the outside of the mast tube.

Even with well thought out moulds this would have been a relatively labour-intensive approach. The result had good structural efficiency in the boom section but required considerable reinforcement around the junction area, offsetting most of the gains. Windage was marginally higher but the deck sealing effect could be maximised as the booms could be cut to exactly follow the foot droop permitted in the rule.

So we revisited an old solution that seems to have been abandoned due to an irrational preference for the latest material over an objective analysis of suitability for the application.
The difference today is that CNC milling allows exact replicability without expensive fixtures.
Most importantly, the penalty for adding complexity is considerably less than for manual processes (including laminating carbon fibre).


After several iterations, our late stage prototypes use aluminium in the high stress junction area where it is desirable to react the forces on the boom and yard over the shortest possible vertical distance to keep the mainsail tack close to the deck.
Carbon tube is used for the boom and yard as this provides an excellent compromise between stiffness, windage, ease of assembly, and cost.
Being machine laminated, tube has good consistency and, being round, it allows efficient attachments and adjustment systems.

Previous similar blocks by other manufacturers did not incorporate angled main boom connections so the boom was usually either made from bent aluminium (heavy and flexible) or required an elbow somewhere along its length (structurally inefficient).
With the correct angle machined in, efficient straight booms (cylindrical or tapered) can be used.

FEA allowed us to take as much weight as possible out of the part and hard anodising ensures good resistance against corrosion. Different colours are also possible.

Stay tuned to see the parts at work on our Katana test boats.

Monday, February 6, 2012

Carbonicboats Collaborates with Kedo

Here are some preview images of the Kedo range of carbon fibre houseware and furniture.
These creations are made using a proprietary technique that gives the best features of glassware, with the unique aesthetics of carbon fibre.
You can buy Kedo products now in Australia and New Zealand only from Carbonicboats. 
Choose from the standard range or ask about custom items.